Development of a high performance thermal interface material with vertically aligned graphite platelets

Y. Zhao*, D. Strauss, T. Liao, Y. C. Chen, C. L. Chen

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

8 Scopus citations

Abstract

This paper introduces a high performance thermal interface material (TIM) with vertically aligned graphite. The main structure of the TIM is a vertically laminated structure, in which thin solder layers are laminated with aligned graphite layers. Unlike traditional TIMs infiltrated with randomly oriented high conductive fillers, the laminated TIM with vertically aligned graphite provides extraordinarily high z-axis thermal conductivity and controllable stiffness by simply setting the thickness of each component layer to match different surfaces. Thus, this design greatly improves the overall heat transfer performance. In addition, using metallic-graphite composites greatly improves the bonding between the graphite and the metallic host compared to nonmetallic materials, and thus the thermal boundary resistance can be significantly reduced. Moreover, compared to organic hosts, solders have much smaller phonon spectra mismatch with graphite nanoplatelets (GNPs), and thus offer significantly higher interface conductance. Furthermore, vertically connected solder layers can also lock the graphite layers in place and reinforce the strength of the entire package. A series of experimental tests was conducted to evaluate the effects of processing pressure and surface roughness on the overall thermal performance of the graphite TIMs. The results indicated that the overall thermal resistance of two smooth surfaces soldered by a 200 μm-thick graphite TIM was reduced from 0.12 to 0.03 cm2•K/W when the compression pressure applied during the soldering process was increased from 7 to 68 psi. Increased surface roughness appeared to improve heat transfer across the interface by enlarging the contact areas between the surface and the graphite TIMs. A preliminary numerical simulation verified this trend.

Original languageEnglish
Title of host publicationASME/JSME 2011 8th Thermal Engineering Joint Conference, AJTEC 2011
PublisherAmerican Society of Mechanical Engineers
ISBN (Print)9780791838921
DOIs
StatePublished - 2011
EventASME/JSME 2011 8th Thermal Engineering Joint Conference, AJTEC 2011 - Honolulu, HI, United States
Duration: 13 Mar 201117 Mar 2011

Publication series

NameASME/JSME 2011 8th Thermal Engineering Joint Conference, AJTEC 2011

Conference

ConferenceASME/JSME 2011 8th Thermal Engineering Joint Conference, AJTEC 2011
CountryUnited States
CityHonolulu, HI
Period13/03/1117/03/11

Keywords

  • Graphite
  • Thermal conductivity
  • TIM

Fingerprint Dive into the research topics of 'Development of a high performance thermal interface material with vertically aligned graphite platelets'. Together they form a unique fingerprint.

Cite this