An order fulfillment model with periodic review mechanism in semiconductor foundry plants

Chi Chiang*, Hui Lan Hsu

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

5 Scopus citations

Abstract

In today's globalization competition, manufacturing firms are using an order fulfillment system to give available-to-promise (ATP) capacity efficiently. An ordinary order fulfillment system will plan capacity based on forecasts and assign ATP quotas to incoming orders. Its basic idea is to enhance capacity utilization and avoid poor customer service. However, in the semiconductor industry, demand is highly volatile, and a make-to-order (MTO) manufacturer often runs the risk of cancelled committed demands. In this research, we propose an integrated order fulfillment model for a MTO semiconductor foundry fab to maximize corporate profit. Specifically, we suggest a periodic allocation review mechanism to reallocate unused ATP quotas. We examine the model performance based on different data sets. Results showed that capacity utilization and profitability are improved substantially with the periodic review mechanism, especially when demand forecast is not reliable.

Original languageEnglish
Article number6866206
Pages (from-to)489-500
Number of pages12
JournalIEEE Transactions on Semiconductor Manufacturing
Volume27
Issue number4
DOIs
StatePublished - 1 Nov 2014

Keywords

  • Available-to-promise
  • linear programming
  • management information systems
  • order fulfillment
  • production management

Fingerprint Dive into the research topics of 'An order fulfillment model with periodic review mechanism in semiconductor foundry plants'. Together they form a unique fingerprint.

Cite this